The electromotor starter of high protection grade optimizes treatment program

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  • source:YIGAN CNC Machining
In a new plane carling drill in the bed, people used the electromotor starter that dispersive type configures. Motivation of production technology, the sources of energy supplies the device that its used dispersive type to configure and after technology of data bus line, the bulk of machine tool equipment was reduced apparently. Want to use more rivet, must drill more hole. In the process that makes in the plane, be like an airbus kind the riveting craft in plane production process is such. The carling of the plane is the aluminium alloy semi-manufactured goods that bends proper point of view, use at balancing plane structure, normally maker can use the other part of strong rivet and plane to join together. And when be being produced like A 380 airbus when air bus, for consolidate, use more rivet with respect to need, this is gotten on the carling of the plane with respect to need lots and lots of aperture. To improve the productivity of the enterprise, peters technology company ordered a new-style carling drilling machine to the Vareler factory of empty customer firm. When producing plane of A 380 airbus, must make a new carling drilling machine. To complete compact structural design, the electromotor starter that company of Claudius Peters technology used safety to defend grade is configured for the dispersive type of IP 65. Come so, carling drilling machine can omit electric control ark because get,cut treatment machine tool to contain electric control ark normally, the between electric control ark and carling drilling machine span in the program of the first design that because this is gotten in this carling,cuts a machine tool is bigger. In the design process of drilling machine, electric design personnel selected RESA system, a kind of dispersive type motor that uses normally starts control system. Come so, the bulk of electric control ark is reduced apparently, configuration of OK and direct installation is on the side of the machine tool. A of this kind of design accessary advantage is: The adverse effect that the electromotor of the 400V inside short time starts power to be brought to equipment electromagnetism function is very little. Project controller Mr Udo Kipp of RESA says: "Xi Menzi Simatic ET 200pro is dispersive the safety of type peripheral defends order and degree is very high, achieved IP 65/67, what realize electromotor to start plant likely thereby is compositive change, also make we can be near equipment, configure electric control ark directly even by treatment facilities. "   takes starter of electromotor of pilot of apply the brake after the bulk of electric control ark is reduced, make it can be in spur carling bore machine tool the distance place of 2 ~ 3m is placed. Have the aid of at modular the machine tool that the structure designs is electric peripheral, make personnel of electrician Cheng technology OK make full use of bracket of each circuit board. Uppermost in square interface module, can one word platoon leaves to decorate 8 electromotor starter on the length of 1m. Union is inputted / output module, pneumatic control module and Mody-RFID identify those who control module to use, build each subsystem, can finish data processing job reliably. Do not have by accident design and editor to make each labour potential energy quite accurate, used configuration technically still implement. Because the requirement of plane carling is very much, carling drilling machine also must have very tall use flexibility. Bore test result shows: The public errand of aperture is in 1/10mm get in the carling of this new design in cutting a machine tool, share electromotor of asynchronous of two groups of three-phase communication to be versed in: Two electromotor are used at purify burr, two electromotor are used at the makings below cut, two electromotor are used at electric machinery of the adjustment of workbench height and drive of aperture of 5 bench drill. Starter of ET 200pro electromotor can be used at the biggest 5.

The starting control of 5kW power electromotor. The electric machinery starter that needs two norms only can satisfy all electromotor to start pilot demand, a kind of norms is 2A, another kind is 12A. Mr Udo Kipp of RESA company says: "This is great and convenient low-pressure and electric choice, and the cost that final user also can be cut because of line of the products and reduces fittings library. " the peripheral that Nextpage gives out alarm signal to configure dispersedly before occurrence breakdown has such advantage: The installation that is yuan of parts of an apparatus no matter still is yuan of parts of an apparatus mutual the join between, communication is very quick, and still can offer first-rate solution for all sorts of demand almost. For example: Getting those who cut main shaft and feed main shaft to use is direct-on-line starter, going to what burr steel wire is brushed and workbench rises electromotor of pilot of falling tone section to use is indirect starter. In converse swing the mechanical brake that needs in the journey can be undertaken controlling by starter directly. Electromotor starter is controlling mechanical brake directly with the output voltage of 400V. Control of apply the brake is OK still and accessary through parameter assignment function is over to start time and the control that quit time of apply the brake in couples. The security of low-pressure switchgear future is a when factory of airbus company Varel chooses to use ET 200pro system important level. Its setting data is: Starter of this kind of electromotor used Xi Menzi to write bright Ecofast solution, have very high security to defend grade. Ecofast is denotive it is Energy And Communication Field Installation System -- use cable connective energy resources of power of dispersive type configuration is supplied and system of data bus line. The instrument equipment in this one system has the control with identical apply the brake of move and drive control, breakdown, this went to the lavatory greatly communication connection, to program and parameter assignment. The explanation of programmer Mr David Geib of RESA company says: "In principle, the electromotor starter of ET 200pro is OK apace completes assignment operation. " the electromotor that because assignment of so called parameter is remained only,prevents overload to must be inputted is rated electric current. Mr Udo Kipp says: "Compare with the circumstance photograph previously, electromotor must have primitive parameter assignment, perhaps setting level to finish beforehand prevent overload to defend parameter assigns. And in these electromotor starter, these had been been worth for the smallest floor level by the setting. " because have very high security to defend grade and compact structure, electromotor starter also can install configuration to be near drilling machine, can omit thereby electric control ark is a few more compositive also of course in electromotor starter very main function, for example: The percentage with calorific electromotor. This one function produces effect so: According to the electromotor of the setting thermodynamic model, dynamoelectric Electromechanical sheds the temperature of data and computational electromotor. The premise condition of means of this one optimal protection is: Surroundings does not have unusual change, make electromotor refrigeration becomes poor as a result of the influence of bilge for example. The advantage of starter of electromotor of this kind of hi-tech returns those who depend on three-phase electrified wire netting to be short of move and excess load warning function. The other character of starter of this kind of electromotor also is manufacturing demand of high machine tool equipment and need of industrial business place. For example: Use key switch to be able to drive wedge " urgent stop " and disconnecting control circuit, make sure the machine tool runs normally. Because be below some kind of use circumstance, the breakdown in damaging an electromotor produces a course than eliminating or stop production more economic accounting. Below this kind of circumstance, the electromotor starter of ET 200pro came true to give out heat in electromotor more than beforehand the limiting temperature of set (the early-warning temperature with calorific electromotor is worth) and / perhaps be before electromotor insurance fusing (the limiting value of insurance fusing early-warning of timeliness) the possibility that when calling the police, continues to work, came true to be given out before producing equipment accident first call the police and stop machine. Still your person is interested is, the maintenance of starter of this kind of electromotor records altogether to be able to record the entry of care and maintenance 60 times, people knows history of its care and maintenance OK and clearly, the reason of the problem can be found out through these records when encountering trouble. Of the system straightway make parameter assignment more simple system of control of Sinumerik 840 D Powerline of Xi Menzi of CNC number pilot is controlling whole carling to get the job that cuts a machine tool. It is in-house and compositive the use environment of S7, can use STEP 7 language to undertake assigning to all hardware thereby. Mr David Geib says: "The assignment that undertakes hardware parameter through the Simatic management menu of STEP 7 makes hardware configuration job becomes very simple. " continuous systematic versatility is improved, resemble Xi Menzi TIA (Totally Intergrated Automation) same, make parameter assignment work simpler and simpler. The place of Mr Udo Kipp of the company of professional firm RESA of equipment of technology of electron of no less than confirms in that way: "Undertaking to hardware GDS data is installed, use control system duplicate instrument equipment is original when data, can upgrade to be opposite in STEP 7 quickly through the hardware of the internet network the hardware of new-style instrument undertakes installing. Make new instrument and software new thereby of version compositive become very simple. I am what it says brand-new TIA, the freedom that data corresponds chooses. " simple parameter assigns: The voltaic data that people needs to adjust setting electromotor only is OK. This kind of setting can use STEP 7 to undertake hardware is configured, can adopt system of Profibus bus line, the handlers that perhaps can use long-range visit to finish new-style carling drilling machine through local interface can use different kind to undertake to carling drilling machine assignment of control, parameter and breakdown are diagnosed. Control system uses Profibus-DP spot bus line system and each labour maintain connection. Should undertake online breakdown is diagnosed with assignment when, handlers can be in the aleatoric node of Profibus spot bus line passes hand-held process designing implement be opposite below the state that medium DPV1 function runs in equipment till electromotor starter the instrument equipment of this one administrative levels undertakes controlling, and those who use is interface of join of IM 154 standard. In production the spot undertakes parameter assigns or breakdown is diagnosed, need to rise IR interface and electromotor starter join only can. For this, have a private cable, it can change IR signal into the interface signal of COM1. The 3rd kind of method is to use the network that has long-range visit function. The control system that controls computer classics machine tool from one Taichun center can arrive directly at the starter of electromotor. It is OK to come so centrally control room or the working condition that maintain starter of electromotor of the understanding in the center, the working data that reads it. This is diagnosed when breakdown calls the police centrally to appear and sent maintenance technician well and truly to offer convenient. As replace equipment choosing, the Profinet module that the interface module with ET 200pro usable also and corresponding system perhaps did not come to will replace. Airbus company uses company of Claudius Peters technology to produce in the manufacturer of Varel city, the new-style carling drilling machine that provided Xi Menzi ET 200pro to control a system proves again: The machining equipment that high security defends function and multiple drive, control and breakdown diagnose possibility is having very tall use flexibility. CNC Milling CNC Machining