Clamping apparatus of efficient Electromechanical unifinication -- depend on not only energy-saving

In This Article, we Take The Rohm ' S Dynamic Driving Cylinder And Electric Grabasexamples To Further Understand Efficient Mechatronics.

Pay attention to energy efficiency imperative of the tremendous progress as science and technology and social productivity rise quickly, machine tool clamping apparatus makes the technological equipment with all ready class from development of a kind of auxiliary tool. The progress of science and technology, manufacturing development and product compete in what go up constantly, the cycle that the product changes is shorter and shorter, the design to machine tool clamping apparatus, make, use waited for a respect to raise new taller requirement. Clamping apparatus of contemporary machine tool is standardized forward, nicety is changed, energy-saving change and flexible change wait for respect development. Electrovalency shows growth trend electrovalency to show growth trend, manufacturing cost rises stage by stage, electrovalency is in 126% grow inside 6 years in the past, occupy relevant statistic to make clear, specific power consumption has exceeded 6% what general branch of a company goes out, save manufacturing cost, pay attention to energy efficiency to had become production to develop the imperative alternative in the process, also be the phasic place hasten that machine tool industry grows. Graph 1 industrial average specific power consumption takes the company the price rate that the scale company general branch of total outlay gives (came 2003 2009) [Ct/kWh] (came 2000 2009) the end that the commitment of target European Union that reduces CO2 to discharge wants implementation to reduce 20% CO2 to discharge (see a picture 2) , if European other industrial state is joined at the same time, can achieve the goal that reduces 30%CO2. German industry group also is made have from already index, show the machine tool will indicate grade of specific power consumption, implementation is low discharge, the target of energy-saving and efficient production. Graph acceptance of 2 European Unions reduces 20%CO2 to discharge Electromechanical unifinication clamping apparatus to help strength energy-saving and efficient Germany collect Mu is the company that the whole world is developed exclusively in the round and provides Electromechanical unifinication clamping apparatus, from without spanner type of locking of locking getting collet, spanner gets collet, U- to get the of all kinds collet such as collet of cutting tool of cutting tool collet, tap collet, numerical control to tip of drive of tip of tip of average tip, heavy-duty tip, circumgyrate, bedspring, end panel to wait for of all kinds tip, the hand moves chuck dish tailor-made hand moves flower disc of chuck of silk chuck grinder chuck when commutative system, two point to core of bedspring of chuck of chuck of motivation of chuck of motivation of orgnaization of translation type capture, of all kinds standard, of all kinds standard, of all kinds tailor-made motivation, of all kinds standard axis and use at swing tower, produce from the big lot that gets collet (35, 000 / day) , occupy total sales about 25% , the sheet to large clamping apparatus production, reflected collect Mu company to help the goal of production with energy-saving and concentrated power with implementation of comprehensive Electromechanical unifinication clamping apparatus. The advantage that does not have machine tool of hydraulic pressure system does not have machine tool of hydraulic pressure system, in the athletic process that can use energy in machine tool place to need merely, achieve less energy loss and high energy efficiency thereby. And do not have leak problem, yard place cleanness, low noise. Leave out hydraulic pressure stands, need pipeline and hydraulic pressure a powerful person no longer, need not oil change, need not process useless oil. Additional, machine tool manufacturer has begun to develop without way of hydraulic pressure system, and machine tool manufacturer has begun a sale do not have hydraulic press bed. For example: The clamp of all motion and workpiece and cutting tool all is machine tool of GROB G series dynamoelectric, by CNC control; Taller manufacturing efficiency and energy efficiency achieved after XK 651 of machine tool of MAG cold rolling abandons hydraulic pressure system, also need electric drive clamping apparatus more without hydraulic press bed. Energy-saving latent capacity - it is a dynamoelectric drive crock with dynamoelectric drive crock (see a picture 3) the child that is union of expensive accurate and mechanical system and photograph of contemporary control technology. No matter dynamoelectric drive crock is to controlling a technology to go up, still be in managing energy field is clear oil cylinder of excel hydraulic pressure. Graph crock of 4 dynamoelectric drive pursues 4 it is EHS EVS structure immobile crust secures in signal: Graph the advantage of crock of dynamoelectric drive of Nextpage of sketch map of structure of crock of 4 dynamoelectric drive is as follows: · is efficient and agile can adjust conveniently the journey, travel time is OK and cut arrive the shortest; Can adjust conveniently active force, although be in rotational process,also can adjust at any time clamping force. Dynamoelectric drive crock is in environment of · protection organisms' habits only " when necessary " just use energy, clean working place, without smeary pollution. · nicety to Bao Bi and " sensitive workpiece " can undertake clamping force accurately adjust, very small to the hot property influence of main shaft. · is low safeguard need not oil change, without leak. Control system can in time discover when to need to undertake maintenance. The sensor monitoring with · safety whole uninterrupted process, use accumulator ensures absolute safety. Graph the 5 electric energy foundations that use dynamoelectric drive crock to be able to be saved pursue 5 can see, contrast of year of specific power consumption in hydraulic pressure oil cylinder and dynamoelectric drive crock is medium, the specific power consumption of hydraulic pressure station of hydraulic pressure oil cylinder is achieved 9, 000 KWh, the specific power consumption that oil cylinder produces to main shaft is 5, 400 KWh, come of add attrition specific power consumption 14, 400 KWh. And total specific power consumption of dynamoelectric drive crock only 600 KWh, can save one year 13, 800 KWh. The fee that uses dynamoelectric drive crock to be able to be saved is shown 6 times like the graph. Graph the cost that crock of drive of 6 use report can save and in oil cylinder of use hydraulic pressure and dynamoelectric drive crock charge contrasts in, price of hydraulic pressure oil cylinder is made an appointment with 5, 000, year bad news report is made an appointment with 2, 200. And dynamoelectric drive crock: The price is about 10, 000, year bad news report is made an appointment with 90. The time of the economic work that hold clip is shown 7 times like the graph. Graph the clamping apparatus of unifinication of time other Electromechanical of workpiece of clip of 7 economic outfit: Give typical examples of dynamoelectric capture orgnaization is dynamoelectric capture orgnaization is the development direction that replaces pneumatic or orgnaization of hydraulic pressure capture. Dynamoelectric capture orgnaization has delicacy to feel function and athletic flexibility, a when can serve as a machine tool even add freedom is spent use. The applied limits of dynamoelectric capture orgnaization includes to replace traditional product as capture orgnaization. Differ in capture handiwork does not need when the workpiece of size, change the position of finger. Can undertake in capture process parameter is measured. Workpiece identifies in capture process, as a of the machine tool add freedom is spent, use at boiling to press for example and lose the aluminous material work with more flexible turn. The efficiency of energy of orgnaization of advantage · dynamoelectric capture of dynamoelectric capture orgnaization is tall, capture movement can come true inside 70ms time, and the characteristic that has tall nicety. Repeat capture precision tall, capture force is agile and adjustable. Be like: 10 /400 N. · is safe, can detect in capture process work measure, be helpful for protecting sensitive work when capture. · is low safeguard, monitoring of use sensor technology, control a system to join directly with the electron, software is used simple. · structure is compact, the place that capture does not need to change finger by hand when the workpiece of different measurement, compact drive axis structure achieves centering exercise. In light of summary whole, efficient unifinication clamping apparatus has efficiency tall, flexible good, the characteristic with zoology environmental protection and tall precision, and not mere and constrained it is at traditional clamping apparatus in machine tool production the effect that produces, its characteristic also is reflected not only in energy-saving this on one hand, and had the characteristic with one new system, the place of new-style production means that is efficient, nicety and zoology environmental protection favors. Its characteristic can use to in an attempt to 8 show will be generalized in the round. Graph characteristic of clamping apparatus of 8 efficient unifinication CNC Milling CNC Machining